Manufacturing
process
- Baking breads
- Preparation and manufacture of ingredients
- Washing vegetables
- Manufacture of cooked ingredients
- Preparing ingredients for meals
- Making mayonnaises and dressings
- Making baguettes and sandwiches
- Shock-freezing
- Final inspection
- Storage and shipping
Bakery
- The Crocodille bakery is one of the most modern bakery facilities in the Czech Republic.
- We bake all the bakery products for Crocodile sandwiches and baguettes at our own bakery - baguettes, sandwich bread, artisan bread, paninis
- Manufacturing capacity:
- 220,000 items a day
- 80,000,000 items a year
- Equipment:
- RADEMAKER shaping line
- WERNER & PFLEIDERER shaping line
- VMI horizontal vacuum mixer
- TOPOS spiral mixer
- J4 continuous ovens
- REVENT rack ovens
Mayonnaise
production
- We make our own mayonnaise, mayonnaise dressings and various sauces
- All without chemical preservatives
- FRYMAKORUMA maker
Manufacture of
cooked
ingredients
- We only fill our baguettes and sandwiches with high-quality ingredients
- We prepare meat, strips, nuggets and other baked and roasted ingredients in the hall for cooked ingredients
- Equipment used
FRIMA VarioCooking Center pressure cookers, RATIONAL SelfCooking Center gas convection ovens
Assembly
- Baguettes and sandwiches are made in two production halls
- Baguettes - 5 production lines
- Sandwiches - 3 production lines
- Daily capacity:
200,000 product items
Baguette-making
equipment
- WEBER, TREIF, BIZERBA industrial slicing machines
- FUJI, VARIOVAC, WEBOMATIC, MULTIVAC, REPAK packaging machines.
Shock-freezing
- Frigoscandia spiral freezing box, type: GCM 76-08-25-12 NS CCR
- Total belt width: 760 mm
- 25 effective levels
- Belt length: 335 meters
- Total dimensions:
5000 mm x 8600 mm x 4500 mm
Final inspection,
packaging in
cardboard boxes
- The production lines end with packaging machines, metal detectors and a final sensory inspection
- The products are placed in crates for domestic distribution to sales points, or packaged in cardboard boxes for delivery to clients' central warehouses.
- BIZERBA, METTLER TOLEDO metal detectors
- HEIMANN SYSTEMS X-ray machines
Quality
management
- All production processes are described, verified and regularly validated
- The entire production process is monitored on a daily basis by quality department staff
- Ingredients are only accepted after assessment by a receiving quality officer
- The entire production process is monitored on the basis of items described in the HACCP manual
- We analyse the products we make at our laboratories every day in order to verify their microbiological safety and quality
- Our team of developers prepares new recipes on the basis of defined assignments.
- We introduce approximately 40 new recipes in individual product ranges every year
Your supplier of packed baguettes and sandwiches is called Crocodille.
We will be happy to answer all your questions
Ing. Pavel Kittner
Director of Plant Operations
pkittner@crocodille.com
+420 283 061 711
Přemysl Kos
Sales and Marketing Director
pkos@crocodille.com
+420 725 593 771